Meet Saitex:

Welcoming the Vietnamese vertical Denim Entity to BLUEZONE 2023

16. January 2023

Global jeans manufacturer Saitex is going vertical as it officially announces the opening of its first denim fabric making mill in Vietnam. The new 100,000 square meter facility is located 40 minutes from its cut & sew factory near Ho Chi Minh City where 18,000 pairs of jeans are made on average per day.

The new mill covers all operations from yarn spinning to weaving and to fabric dyeing and finishing. Saitex has announced it will produce 2 million meters of fabric per month, or 24 million yearly, and some 750 tonnes of yarn per month. These new operations have created 630 new jobs and the company says it will employ 1,000 at full capacity. As it has already done at its cut & sew factory, 20% of the jobs will be filled by people with disabilities.

Like Saitex’s “Factory of the Future” in Los Angeles, CA, the new facility incorporates the latest and lowest impact technologies. The mill is equipped to produce yarns in pure cotton or in blends in dual-core, multiple-core and SiroSPUN technologies.

For indigo dyeing, Saitex has installed the Smart Indigo system that pre-reduces indigo via an electrochemical process. This, the company says, leads to lower CO2 emissions by 90%, requires 70% less energy and 30% less water, with oxygen as the only product released. Karl Mayer rope dyeing machines lead to further environmental savings, thanks to fewer dye bathes, and a 30% reduction in indigo and chemical usage.

Other eco-responsible features at the new site include LEED Gold Certified materials for the building, 15,000 solar panels, greywater recycling and rainwater collection systems. A vegetable garden covers 40% of the total site to feed workers and local communities. Saitex says it has also planted 6,000 trees in the industrial park, and has offset its carbon emissions by planting 50 hectares of mangroves in Vietnam, as part of its plan to contribute to climate neutrality by 2025.

“It has been our long-term vision to close the loop on our operations. With the opening of the mill and the upcoming launch of our textile upcycling facility, Stelapop, our vision will be complete. We will close the circle, allowing us to provide unprecedented transparency in denim production and the ability to turn apparel and textile waste into high-quality goods. Our target is to become the most sustainable fabric mill on the planet making fully circular production possible for our customers.”

Sanjeev Bahl, CEO und Gründer von Saitex

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