Sustainability

100 % collagen, 0 % plastic - Sustainable innovations

100 % collagen, 0 % plastic

GOLD by WINT Design Lab Robin Hoske and Felix Rasehorn

Sustainable Innovations

21. February 2023

If you think that “GOLD” by WINT Design Lab was inspired by the shiny precious metal, you’re wrong – the design research project draws its inspiration from the outer tissue layer of the cow’s intestine. This extremely thin, elastic and tear-resistant membrane, also called gold beater’s skin, was used in the past as a separating layer when beating gold leaf.

Product designers Robin Hoske and Felix Rasehorn, founders of WINT Design Lab, together with Mimotype Technologies, saw the potential in the material to create durable and recyclable high-performance textiles free of plastic.

Animal skins, due to their properties, have been used by humans throughout history to create textiles with water-repellent capabilities. During a one-year research fellowship, WINT therefore investigated the aesthetic and functional design features of the skin of the goldbeater and sequenced the RNA. The goal: to synthetically replicate the material properties, develop a biopolymer and use it to make high- performance textiles. In cooperation with Mimotype 
Technologies, a biotech start-up from Berlin, and funded by the BIOTEXFUTURE project of the ITA Institute of Textile Technology, the researchers succeeded in cultivating the unique material in bioreactors. The result is bio-synthetically grown collagen substrate – vegan and biodegradable – from which WINT has  reated a running jacket that meets both aesthetic and functional demands.

While the global demand for synthetic textiles continues to rise and their production consumes large amounts of petrochemicals, energy and finite raw  materials, a new generation of water-repellent outdoor jackets is thus born.

Source: GOLD

Source: GOLD

Source: GOLD

“As designers we have to shift the reasoning of our practice from convenience to impact.”

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Let's get circular - Sustainable innovations

Let's get circular

Matter of Fruit by Verena Brom

Sustainable Innovation

16. February 2023

Using existing resources and creating something new from them: What if you didn’t dispose of the leftovers of freshly squeezed juice – but could create a new  material from it? Germany is at the forefront of apple juice consumption, producing up to 200,000 tonnes of pomace per year, solid residues from the pressing process. Instead of reusing them, as has been the case up to now, mainly in biogas plants, for pectin extraction or as animal feed, textile and surface designer Verena Brom has been inspired to develop new material systems for various industries.

The designer studied at the Weißensee Art Academy in Berlin. In the project “A Matter of Fruit“, she produces various biodegradable films from pomace residues that can be used instead of synthetic material. Visually and characteristically, it can be classified as a paper, plastic or leather alternative, depending on its thickness, and offers potential for different areas of application – from interior design to the clothing industry. The material is suitable for laser cutting and engraving, but due to its fusibility it can also be welded or pressed into shape. In addition to the films, Verena Brom has developed a printing paste made from apple pomace that further expands the material’s design  possibilities and areas of application.

After the first cycle of use, the material can be returned to the natural loop: For example, it can be turned into a plant pot that biologically decomposes after being potted into the soil. This brings Verena Brohm closer to her goal of using renewable resources – such as the by-products of the food industry – and to use design as a tool to optimise material cycles.

When developing the material, it was important to use as few additives as possible – and to push boundaries:
how can different properties be developed solely through different processing methods? Using different techniques can expand the
scope for design and influences the haptic and translucency of the material:
from smooth to abrasive, from transparent to opaque – a big variety of options are possible without loosing the mono-materiality.

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The New World of Colours - Sustainable innovations

THE NEW WORLD OF colours

MycoColors by Birke Weber and Friederike Hoberg

SUSTAINABLE INNOVATIONS

14. February 2023

Dyes play a major role in our daily lives – in the clothes we wear, the cosmetics we use or the food we eat. Most of the dyes we use are of synthetic origin,  which poses potential health risks – both in the manufacturing process and in the dyeing process or use. In addition, dyes and pigments in industrial wastewater are not infrequently released into the environment, where they remain and damage ecosystems.

MycoColors, a project by designer Birke Weber and biochemist Friederike Hoberg, addresses precisely this problem. The two are researching the potential of alternative dyes – specifically: from fungi. With MycoColors, they want to develop optimal growth conditions for colour-producing mycelium with the aim of creating a sustainable extraction of dyes and an innovative dyeing process and establishing fungal dyes in the textile and fashion industry. Because: fungi offer a lively, broad colour spectrum that runs through all the colours of the rainbow and is far from being exhausted

The advantages: The fungal mycelium from which the dyes are extracted grows within just a few days, cultivation takes place in inexpensive culture mediums and production is independent of weather and season. Furthermore, MycoColors works in a closed material cycle: resources such as water and nutrients can be recovered and reused, and by-products such as the biodegradable mycelium can either be returned to nature or upcycled – for example, by using it for paper production. 

“The textile and fashion industry uses vast quantities of toxic and carcinogenic chemicals, including synthetic dyes, for its ever-changing
product range. But the end customers cannot trace everything that is hidden in a purchased T-shirt or carpet. A humane and environmentally
friendly alternative made from fungi aims to revise this uncertainty, especially with regard to the colors in a purchased product.”

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Collective braiding - Sustainable innovations

Collective braiding

Twist and Roll by Camille Champion

Sustainable Innovations

9. February 2023

A world where everything is becoming faster, more connected and more digital, endless possibilities are emerging. But why always strive for the new instead of continuing the traditional?

Designer Camille Champion has taken note of this development and, during a stay in South Korea, set out to revive interest in  traditional craftsmanship.

During her travels, she discovered the over 500-year-old technique of jiseung – a process dating back to the Joseon Dynasty that is  used to make basketry from old books and paper waste. To do this, the paper is cut into thin strips and then corded. The cords can then be woven into containers such as baskets in various colours and patterns using different basketry techniques.

To save this cultural heritage from extinction, Camille Champion has launched the Twist and Roll” project, bringing the reuse of newspaper waste to create new objects into a modern Western context: to pass on the craft, the designer has set up a series of workshops to give school children a connection to this tradition. She has designed a small weaving tutorial to teach children to make their own paper threads, weave them on a loom and then collectively build a tent-like structure for their classroom. Twist and Roll combines sustainability, creativity, craft skills and teamwork to show how the education system can benefit from crafts.

“In my opinion, giving the right tools to the new generations is very important.
Teaching them about
materiality, history, or sustainability, will allow them to make the right choices for a better future.”

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Clothes that grow - Sustainable innovations

Clothes that grow

Rootful by Zena Holloway

Sustainable Innovations

7. February 2023

Nature as a 3D printer: material designer and underwater photographer Zena Holloway creates shapes and forms from wheat grass roots that grow in self-carved moulds made of beeswax. The supposed magic lasts for twelve days – the roots spread out horizontally or vertically and make their individual way through the wax templates. Depending on the shape of these, the roots either grow small in a confined space so that they become flat and compact, or if there is more space they can root deeper and three-dimensional shapes emerge. Immediately after harvesting, the roots are heavy and moist, after 24 hours they dry out and become light as a feather.

Each growth cycle produces a different result – all products are therefore individual pieces that can be further shaped by cutting, sewing, tearing or linking. For example, they can be used to create large, hanging structures, to shape vessels or to produce clothing and accessories. The wheatgrass roots also react particularly well to natural dyeing processes. In the name of sustainability: the water that accumulates and runs off during production can be reused and the leftover shoots, seeds or roots can be reused as animal feed. In addition, the dried root is a kind of botanical skeleton that binds carbon. Thus, the Rootful project demonstrates a micro-level approach to solving the complex problem of climate change.

Growing artefacts from root is the simplest concept but captures the imagination of a wide audience.
I’m learning that root is a wonderful material to create fashion and art, serving to open up conversations around materiality and sustainability that inspire change.

In the name of sustainability: the water that accumulates and runs off during production can be reused and the leftover shoots, seeds or roots can be reused as animal feed. In addition, the dried root is a kind of botanical skeleton that binds carbon.

Thus, the Rootful project demonstrates a micro-level approach to solving the complex problem of climate change.

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Hairy affair - Sustainable Innovation

Hairy affair

Hair Matters by Savine Schoorl

Sustainable Innovations

2. February 2023

Hair creates identity – we dye it, style it, create new looks and expressions, and associate ourselves with cultural or social groups. It loses meaning and becomes rubbish to be discarded. In her hair project, Savine School gives hair a second life.

Haar Haar focuses on the short switch from appreciating hair to feeling disgusted by it, even when it is the same material. It seeks to give a second life
to the material we treasured when it was on our head.

Every month, the textile designer and material researcher collects kilos of hair from various hair salons and extension studios and sorts them by colour and length. In the next step, she uses a machine to spin the hair together with wool into a uniform, flexible yarn. This yarn highlights the properties of both materials: the admixed wool offers the possibility to work with other tones beyond the hair colours, while the reflection of light on the hair provides a beautiful shimmer.

The designer uses the yarn to produce stylish accessories, such as crocheted hats – which at first glance have nothing to do with what ends up on the floor during a visit to the hairdresser. In this way, Savine Schoorl makes it clear that hair is a valuable resource and gives people the opportunity to discover the value of supposed waste in its second life cycle.

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A Suit of Armour - Sustainable innovations

A suit of armour made of wood

Choub by Mehdi Mashayekhi

Sustainable innovations

31. January 2023

The name says it all: “Choub” means “wood” in Farsi – the material that designer Mehdi Mashayekhi draws on in his project Choub and uses innovative methods to create something new: Using digital fabrication, he has designed an abstract clothing collection for which he deconstructs the wood, giving the material new physical properties such as flexibility and stretchability.

The designer resorts to two methods: with topology optimisation, a computer-based process, he uses algorithmic models to determine the optimal shape of components in terms of load limits. The generative design method also creates new, powerful design options with the help of artificial intelligence. In this way, Mehdi Mashayekhi succeeds in solving complex requirements, distributing the weight of components and reducing manufacturing costs.

 

Design is a glowing point in the cross-point between art and science, where reality meets vision.”

 

Innovative, unconventional, visionary: In the Choub project, 6mm thick plywood is used to create armour-like, portable constructions in which the wood loses its hardness and becomes flexible. Win-win: The designer optimises the use of materials in the design and at the same time provides a solution for upcycling waste. With the use of digital manufacturing, Mehdi Mashayekhi is helping to drive circularity and strengthen openness to materials and technical textiles.

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Textile Innovations: Ready To Be Supercharged in 2023?

Textile Innovations:
Ready To Be Supercharged in 2023?

A contribution by Muchaneta ten Napel, Founder & CEO, Shape Innovate

19. January 2023

When it comes to textiles, one of the biggest challenges has been the industry taking on the responsibility to examine its processes. Although a necessary step, it is not an easy one for an industry built on foundations that date back to the mid-1700s industrial revolution. The good news is that with the help of new technology, the textiles industry is beginning to become better equipped to address most of the pain points in its supply chain, and in 2023 we may actually witness more innovations than ever being accelerated and scaled.

What To Expect in 2023
In the last few years, a shift in values has been redefining the textile industry. It is a shift driven by various technological solutions created to transform the global textile industry, so businesses can reach their sustainability and circularity goals and also understand the role that policy will most likely play in pushing value-driven fabrics forward. 

So with innovation as its backbone, what can industry players seeking a more constructive view of the textile market expect in 2023?

Well, here is an overview of what is expected from the textiles space in 2023:

  1. There will be an acceleration and scaling of textile technologies that will position companies, small and midsize players, to explore further innovations that will help them align their business so they can adapt their practices and commit long-term.
  2. New fabrics will no longer survive but thrive as more research into sustainable materials and technologies increases and more brands continue to invest in sustainable and safer innovations.
  3. The textile industry in 2023 is expected to focus less on decadence and more on authenticity.
  4. We will witness the adoption of new business models that support sustainability initiatives — including supply chain traceability and the reduction of material usage.
  5. One of the growth drivers of the global textile market will be increasing demand for environmentally friendly and readily available natural fibres. In addition, more performance and technical fabrics will lean towards natural fibres.
  6. In 2023, more governments will start imposing stringent regulations. As a result, there will be more pressure on textile manufacturers to be less scattered and unorganised, especially when using toxic dyeing chemicals.
  7. The landscape will see an increase in market players whose USPs will be strongly driven by new technology and innovations. With a competitive edge, these material innovators bring new growth opportunities and strategies to the market.
  8. The textiles industry will continue to face materials, manufacturing and sustainability challenges in 2023. However, the good news is that the solutions that will continue to be explored in 2023 will be of a collaborative kind.
  9. Regarding future proofing manufacturing, 2023 strategies will push forward new research around new materials, digital manufacturing and sustainability for future textiles. In addition, textile manufacturers will create new supply chain models based on vertical integration, nearshoring, and small-batch production.
  10. In 2023, expect speed and agility to effectively tackle the challenges that slow down the growth of the textile and garment industry.

If you take away one thing, let it be this:

don’t be scared by the threat of new textile legislation distracted by the predicted digital shakedown or exhausted by the growing customer demands for sustainability.

Instead, ask yourself, if the future is promised to those who can ride through the challenges by embracing technology across their supply chain, can I afford to shy away from strategically sharpening my approach to the innovative dynamics driving the textile industry in 2023?

Are you interested in more in-depth facts and figures on the new textile economy?

Visit the Shape Innovate Lounge in H5 | 04 or attend the mini-lectures in the Keyhouse.

About the author

Founding editor-in-chief of Shape Innovate, Muchaneta has worked in the fashion industry for over 14 years. She is currently one of the leading influencers speaking and writing about the merger of fashion with technology and wearable technology.

Muchaneta ten Napel | m@shapeinnovate.com

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"How do our actions contribute to the better?"

“How do our actions contribute to the better?”

Interview with Simon Angel, Curator of the Sustainable Innovations Forum

18. January 2023

What is currently happening in the industry of innovators, transformers and forwardthinkers?

Different developments can be observed especially when it comes to upcoming designers and creators, which is very interesting yet inspiring. Newcomers are about either entering the industry or creating their own one; furthermore, they all developed a very high professionalism in everything they do and how they present their ideas. Storytelling matters, that’s why we see crafts that concern and that communicate about thoughts, materials and backgrounds. They somehow reflect on the state of the industry and/or they question current systems. Just with the eye on possibilities, not to add critique. It is a friendly way to inspire.

You just said creators are “entering the industry or creating their own one”. What do you mean by that?

Well, actually right as I say. Either people and ideas enter an industry OR they create an industry. Entering means that designers or creators just fit into an industry and can get part of it or they can develop their own techniques and make it scalable and somehow create their own. Let me give you an example: WINT Design Lab discovered a new material and also discovered how to use it in order to make it relevant for the market. Either they can enter the industry OR if they find possibilities to cover all the needs within the supply chain and develop the machines to produce in a big scale, they could go big and just create their own industry.

Simon Angel

What other developments can you identify?

Back in the days, let’s say about five years ago, there was mainly one person behind a new idea that was working within a tiny studio. Compared to that, everything is so much more professional: being a material designer, you can have a studio and work with employees who assist. That is nowadays how designers get ready to present their idea to the market. You need people who bridge the gap between the studio and the market. I personally recognize a huge potential in this point of professionalism, because people get ready to connect – young designers now offer representative samples and get in touch with the industry on a very professional level. Newcomers inspire the industry.

What sounds very interesting. What do the newcomers do differently?

Things that impress the industry: crafts that concern and communicate. The designers and their innovations want to tell us stories: it’s about the material, systems (and old behaviours) but also the designs. We can get glimpses into cultural backgrounds, different techniques, social aspects and so much more. For example, the project “Rootful” by Zena Holloway and the project “Choub” by Mehdi Mashayekhi show off how to create a material out of seagrass or wood with the implemented idea to use the finished garment or the designs as tools to communicate.

That’s a positive development, isn’t it?

Yes, it is. But one thing should not be forgotten: we are in the middle of a delicate discussion on the urgency of creating, within that everybody has to
put their own position into a fresh perspective. I sometimes find it important to take a bit of a distance and ask rhetorically questions like: So what? We are
leaving the era of RE-thinking we are entering an era of PRE-thinking. We can challenge ourselves in critical self-reflection with a future smile.

We should not design just to be a designer or cook just for the sake of being a chef. We should not create just to be a creator. We should not just buy new stuff, only for the sake of being a consumer. Way more, we should cook when people need food, design when designs are not good enough and create when the world needs a new product. Let’s stay critical and ask ourselves over and over again: how do our actions contribute to the better?

EXPOLRE AND GET INSPIRTED AT MUNICH FABRIC START

IN THE SUSTAINABLE INNOVATIONS AREA AT KEYHOUSE – H5!

Discover more industry-changing innovations at our upcoming trade shows:

BLUEZONE

24/01 – 25/01/2023

www.bluezone.show

MUNICH FABRIC START

24/01 – 26/01/2023

www.munichfabricstart.com

THE SOURCE

24/01 – 25/01/2023

www.thesource.show

Meet Saitex - the vertical Vietnamese Denim Entity

Meet Saitex:

Welcoming the Vietnamese vertical Denim Entity to BLUEZONE 2023

16. January 2023

Global jeans manufacturer Saitex is going vertical as it officially announces the opening of its first denim fabric making mill in Vietnam. The new 100,000 square meter facility is located 40 minutes from its cut & sew factory near Ho Chi Minh City where 18,000 pairs of jeans are made on average per day.

The new mill covers all operations from yarn spinning to weaving and to fabric dyeing and finishing. Saitex has announced it will produce 2 million meters of fabric per month, or 24 million yearly, and some 750 tonnes of yarn per month. These new operations have created 630 new jobs and the company says it will employ 1,000 at full capacity. As it has already done at its cut & sew factory, 20% of the jobs will be filled by people with disabilities.

Like Saitex’s “Factory of the Future” in Los Angeles, CA, the new facility incorporates the latest and lowest impact technologies. The mill is equipped to produce yarns in pure cotton or in blends in dual-core, multiple-core and SiroSPUN technologies.

For indigo dyeing, Saitex has installed the Smart Indigo system that pre-reduces indigo via an electrochemical process. This, the company says, leads to lower CO2 emissions by 90%, requires 70% less energy and 30% less water, with oxygen as the only product released. Karl Mayer rope dyeing machines lead to further environmental savings, thanks to fewer dye bathes, and a 30% reduction in indigo and chemical usage.

Other eco-responsible features at the new site include LEED Gold Certified materials for the building, 15,000 solar panels, greywater recycling and rainwater collection systems. A vegetable garden covers 40% of the total site to feed workers and local communities. Saitex says it has also planted 6,000 trees in the industrial park, and has offset its carbon emissions by planting 50 hectares of mangroves in Vietnam, as part of its plan to contribute to climate neutrality by 2025.

“It has been our long-term vision to close the loop on our operations. With the opening of the mill and the upcoming launch of our textile upcycling facility, Stelapop, our vision will be complete. We will close the circle, allowing us to provide unprecedented transparency in denim production and the ability to turn apparel and textile waste into high-quality goods. Our target is to become the most sustainable fabric mill on the planet making fully circular production possible for our customers.”

Sanjeev Bahl, CEO und Gründer von Saitex

VISIT US AT BLUEZONE 2023

H7 – C07


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